=Paper= {{Paper |id=Vol-2763/CPT2020_paper_s2-8 |storemode=property |title=Development of the design method for the optimal design of the Neutron Converter experimental plant |pdfUrl=https://ceur-ws.org/Vol-2763/CPT2020_paper_s2-8.pdf |volume=Vol-2763 |authors=T.R. Smetanin,E.A. Gureva,V.V. Andreev,N.P. Tarasova,N.G. Andreev }} ==Development of the design method for the optimal design of the Neutron Converter experimental plant== https://ceur-ws.org/Vol-2763/CPT2020_paper_s2-8.pdf
Development of the design method for the optimal design of the Neutron
                    Converter experimental plant
                  T.R. Smetanin1, E.A. Gureva1, V.V. Andreev1, N.P. Tarasova1, N.G. Andreev2
 smetanintimur@yandex.ru | infantoplus@yandex.ru | vyach.andreev@mail.ru | tar0611@rambler.ru | andreyev@mail.ru
                    1
                      Nizhny Novgorod State Technical University, Nizhny Novgorod, Russia
                               2
                                 JSC «OKBM Africantov», Nizhny Novgorod, Russia

    The article discusses methods for optimizing the design of the Neutron Converter research plant design with parameters that are
most suitable for a particular consumer. 38 similar plant structures with different materials and sources were calculated, on the basis
of which the most optimal options were found. As part of the interaction between OKBM Afrikantov JSC and the Nizhny Novgorod
State Technical University named after R. E. Alekseev, the Neutron Converter research plant was designed and assembled. The
universal neutron converter is a device for converting a stream of fast neutrons emitted by isotopic sources into a "standardized" value
of flux density with known parameters in the volume of the central part of the product, which is the working part of the universal
neutron converter. To supply neutron converters to other customer organizations (universities, research organizations and collective
centers), it is necessary to take into account the experience of operating an existing facility, as well as rationalize the design process of
each specific instance in accordance with the requirements of the customer.
     Keywords: neutron converter, sources of ionizing radiation, gamma radiation, neutron radiation, biological protection, neutron
deceleration.

                                                                             2. Persons involved in the work of the converter:
1. Introduction                                                          employees and students of the department - must be
    The scheme and method of arrangement of isotopic                     considered personnel of group B, and all other persons -
neutron sources selected in the project provide the                      the population. This separation should be taken into
maximum possible uniformity (isotropy and uniformity                     account when allowing specialists to work with the plant
of axial-radial distribution) of thermal neutron flux                    and in the room where it is located.
density in the scope of the working part of the universal                    3. The operating organization (department "Nuclear
neutron converter [1].                                                   reactors and power plants" of the Institute of Nuclear
    The goal is to develop a universal design method for                 Energy and Technical Physics named after Academician
the optimal design of the Neutron Converter experimental                 F.M. Mitenkov) should develop regulations for the
plant to select the most suitable version of the plant for a             operation of the plant, the procedure for admission to it,
particular consumer. In order to achieve this goal, it is                as well as organize its maintenance and radiation control.
necessary to perform the following tasks: to study the                       Based on these documents, conclusions were drawn
normative documentation on the use of ionizing radiation                 about the necessary degree of protection during the
sources; examine the design of the existing experimental                 operation of the plant.
plant and construct and calculate the model of the                           It was calculated that in order to comply with the
existing design model; develop a methodology for                         standards for dose limits received by personnel when
finding the most suitable plant parameters for a particular              working with a neutron converter, the biological
consumer; calculate neutron fluxes and radiation doses at                protection of the plant should provide a total equivalent
various versions of the experimental installation; analyze               dose rate of neutron and gamma radiation at a distance of
the results of the calculations.                                         10 cm from the hull of not more than 1.15 mSv/h. This
                                                                         value is the determining value when designing the
2. Regulatory documentation                                              biological protection of the converter.
    Neutron sources are required for neutron converter                   3. Analyze the design of an existing plant
operation. Therefore, documents regulating ionizing
radiation sources operation were reviewed. The main                          The universal neutron converter is a device for
documents are: Federal Law No. 170-FL "On the Use of                     converting a stream of fast neutrons emitted by isotopic
Atomic Energy" [2], Radiation Safety Standards                           sources into a stream of thermal neutrons in the volume
(NRB-99/2009) [3] and Basic Sanitary Rules for                           of the central part of the product (Fig. 1).
Ensuring Radiation Safety (OSPORB-99/2010) [4].                              To convert the fast neutron flux, it is necessary to
    The above regulations postulate.                                     reduce their energy by "converting" them to thermal
    1: During the design and installation of the converter,              ones. This process occurs due to the deceleration of
measures must be taken to ensure biological protection                   neutrons during scattering of the moderator elements on
that meets the above requirements. Biological protection                 the nuclei. The periphery of the universal neutron
shall ensure that doses and dose capacities established for              converter performs the functions of biological protection.
radioactive material handling are not exceeded.




Copyright © 2020 for this paper by its authors. Use permitted under Creative Commons License Attribution 4.0 International (CC BY
4.0)
   Fig. 1. Design diagram of neutron converter: 1- neutron sources, 2 - plugs, 3 - biological protection, 4 - paraffin, 5-graphite, 6 -
                                                    housing, 7 - working cavity

    The advantages and disadvantages of the design of                   beryllium (fast neutron sources (FNS) - FNS-6, FNS-8)
the existing plant were analyzed. Both used and                         and Californium sources were considered, their radiation
potentially suitable as retardant and/or biological                     spectra necessary for further calculations in programs
protection of the converter structural materials were                   were identified and digitized.
considered during the analysis. It was concluded that it is                 For the design of this type of installations, the dose
possible to create a variant of the installation design that            capacities outside the existing installation and the density
provides the required parameters of neutron radiation, but              of the thermal neutron flux in its working cavity were
with smaller weights or overall dimensions than the                     calculated using DOT III programs, and DotGeom
existing version of the converter design.                               designed to automate the entry of the DOT program
   As neutron sources in the plant, various plutonium-                  setting zones (Fig. 2) [4].




   Fig. 2. Thermal neutron flux distribution in existing plant, n/(cm2·s): 1-working cavity, 2- retarder layers, 3-biological protection
                                                       layers, 4-sources, 5-housing
   Dose capacities outside the existing plant, and the            output characteristics is found. After analyzing and
density of the flux of thermal neutrons in its working            comparing the optimal implementations of each of the 38
cavity were calculated.                                           variants, it was concluded that the most preferred
4. Technique of optimizing converter design                       embodiment was the best structural materials and neutron
   procedure                                                      sources for use in the plant.
                                                                      Since the efficiency of the combined protection
   To create an optimal neutron converter design                  differs from the monolithic one, combinations of two
procedure, a basic set of 38 versions of the plant was            materials were selected as the initial data. All design
compiled and calculated, differing in the neutron sources         versions of neutron converter are given in Table 1.
and moderator and protection materials used. In each of
these embodiments, the best combination of input and

                                            Table 1. Versions of neutron converter
 Ver.               Source type                            First Material                       Second Material
  1                 Californium                               Paraffin                             Graphite
  2                 Californium                              Graphite                               Water
  3                 Californium                             Loose mix
  4                 Californium                            Polyethylene                             Graphite
  5                 Californium                            Polyethylene                              Paraffin
  6                 Californium                          Titanium hydride                         Polyethylene
  7                 Californium                               Paraffin                          Titanium hydride
  8                 Californium                              Concrete
  9                 Californium                              Graphite                               Vaseline
  10                Californium                              Graphite                               Concrete
  11                Californium                                Water                                 Lead
  12                Californium                            Polyethylene                              Lead
  13                  FNS-6                                  Concrete                               Graphite
  14                  FNS-6                              Titanium hydride
  15                  FNS-6                                  Graphite                           Titanium hydride
  16                  FNS-6                                  Concrete                             Polyethylene
  17                  FNS-6                                  Graphite                                Paraffin
  18                  FNS-6                                   Paraffin
  19                  FNS-6                                  Concrete                                Water
  20                  FNS-6                                   Paraffin                                Lead
  21                  FNS-6                                  Graphite                             Polyethylene
  22                  FNS-6                                  Vaseline                               Graphite
  23                  FNS-6                                    Water                                Graphite
  24                  FNS-6                                 Loose mix                               Graphite
  25                  FNS-6                                  Vaseline                             Polyethylene
  26                  FNS-8                                  Concrete                               Graphite
  27                  FNS-8                              Titanium hydride
  28                  FNS-8                                  Graphite                           Titanium hydride
  29                  FNS-8                                  Concrete                             Polyethylene
  30                  FNS-8                                  Graphite                                Paraffin
  31                  FNS-8                                   Paraffin
  32                  FNS-8                                  Concrete                                Water
  33                  FNS-8                                   Paraffin                                Lead
  34                  FNS-8                                  Graphite                             Polyethylene
  35                  FNS-8                                  Vaseline                               Graphite
  36                  FNS-8                                    Water                                Graphite
  37                  FNS-8                                 Loose mix                               Graphite
  38                  FNS-8                                  Vaseline                             Polyethylene

   The calculation of each version of the neutron                 of the plant. When choosing the thickness of the layers,
converter design consisted of 2 stages: the calculation of        the main criterion was the flux of thermal neutrons in the
the moderator and the calculation of biological                   working area. Criteria such as weight and size parameters
protection. The task of the first stage of neutron converter      and cost were secondary, since most of the cost, weight
design is to select and calculate moderator thicknesses,          and size of the plant provides biological protection (Fig.
which provide the maximum possible, when using these              3, 4).
materials, flux of thermal neutrons in the working cavity
Fig. 3. Moderators in vertical section of converter: 1- source; 2-
  air in the source channel; 3- source sleeve; 4- first layer of
                                                                       Fig. 5. Biological protection in vertical section of converter: 1-
 moderator; 5 - shell of the central channel; 6- air in the central
                                                                      source; 2- air in the source channel; 3- source sleeve; 4- the first
 channel of the converter; 7- the cell in which the object to be
                                                                         layer of biological protection; 5- space around converter; 6-
     irradiated will be located; 8-second layer of moderator
                                                                        converter housing; 7- neutron and gamma radiation dose rate
                                                                           calculation cell; 8 - second layer of biological protection




 Fig. 4. Example of neutron flux density distribution in one of
                       design variants

    The second stage is the calculation of biological
protection. The main task of designing the biological
protection of the neutron converter is to select and                   Fig. 6. Example of calculation results of neutron radiation dose
calculate the necessary thicknesses of biological                                 rate distribution for one of design options
protection materials that provide the maximum
permissible dose rate level at a distance of 10 cm from                   All versions of the column were divided into 3 groups
the column body with the minimum possible values of                   of three types of sources: Californium, FNS-6 and FNS-8
their weight and size parameters.                                     (Figs 7-9).
    To do this, a calculation was made in R-Z geometry,
which is part of the vertical section of the column in the
direction from the source to the surface of the column
(Fig. 5, 6).




   Fig. 7. Generalized coefficient N and flux density of thermal neutrons in the working area of the converter in Californium source
                                                          design embodiments
  Fig. 8. Generalized coefficient N and flux density of thermal neutrons in working area of converter in versions with source FNS-6




  Fig. 9. Generalized coefficient N and flux density of thermal neutrons in working area of converter in versions with source FNS-8

    All converter characteristics during design can be               defining characteristics. When comparing different
divided into 2 groups: input and output. Input                       options, it becomes necessary to analyze a 4-dimensional
characteristics are: source type, biological protection              system of parameters, which is quite difficult without
materials (BP) and retardant. The output characteristics             using additional tools. Therefore, in the process of
are: the thickness and materials of the layers necessary to          optimizing the design procedure, it is necessary to bring
obtain the highest density of the thermal neutron flux               some parameters to relative values and then convolve
while observing radiation safety standards, the density of           them as part of a complex criterion in order to reduce
the thermal neutron flux in the working cavity of the                their number. The parameters of the mass, size and cost
plant, mass and size and cost parameters of the converter            of the column materials were led to relative values,
[5-8].                                                               which, in turn, were reduced to one value - a
    In order to obtain the most efficient installation, it is        comprehensive indicator of the quality of the design
necessary to strive to increase the parameter of the                 procedure - generalized coefficient N. The result of using
thermal neutron flux in the center and to reduce the                 this procedure is to reduce the number of output
values of mass, size, cost.                                          characteristics in the considered versions to two, as a
    Each embodiment of the neutron converter has 4                   result of which analysis and comparison of the calculated
versions of the neutron converter design is carried out
according to the value of heat flux in the working zone
with a minimum coefficient N, which determines weight
and size and cost characteristics.

5. Calculation results
    38 versions of neutron converter design were
analyzed and 3 versions were defined, one for each type
of source, having an optimal set of parameters: maximum
flux of thermal neutrons in the working area of the plant
with minimum weight and size parameters and cost.
    Among the options using the Californium source, the
best way was to achieve the maximum density of thermal
neutron flux in the working zone of the plant, equal to 4.2       Fig. 10. An example of how to find the best option for a
· 105 n/cm2 • s. The cost of the converter in this design is                       particular customer
585 thousand rubles, the weight of the installation is 4.8
tons, and the outer radius of housing is 1.2 m.                    For example, the customer's design requirements are
Polyethylene was considered as a biological protection         as follows: it is necessary to design a neutron converter at
material and retardant in this version.                        the following specified parameters:
    The best option of all using the Pu-Be source FNS-6            1. total cost: not more than 80 thousand rubles;
was the version in which the maximum density of                    2. total weight: not more than 2 tons;
thermal neutron flux in the working zone of the plant was          3. installation radius: not more than 0.58 m;
achieved, equal to 800 n/cm2·s. The cost of the converter          4. neutron source: FNS-6.
in this design is 18 thousand rubles, the mass of the              As shown in Fig. 8, the customer's stated
installation is 1 ton, and the outer radius of housing is      requirements are met by options 17,19 and 23.
0.53 m. Water was considered as a biological protection            The highest density of thermal neutron flux in the
material and retardant in this version (Fig. 6).               working area of the plant: 800 n/cm2·s is achieved in
    Among the variants using the Pu-Be source FNS-8,           version 19. Therefore, it is advisable for the customer to
the best option was similar to the one discussed above for     propose a project with the characteristics of 19 version, in
the source FNS-6 (Fig. 7).                                     which concrete with water is used as the moderator
    Based on the results obtained, it is possible to           materials, water as the biological protection (Table 1).
optimize the design process of experimental plants of this
                                                               6. Conclusion
type with various parameters, depending on the
requirements set by the consumer.                                  During the development of the method for optimizing
    As a result of the calculation for each version of the     the design procedure of the experimental neutron
converter, the most advantageous characteristics were          converter installation, the following results were
obtained: mass, cost, dimensions                               obtained:
    For a potential customer, it is this output that will be       1. The regulatory documentation was analyzed.
boundary conditions, and it will be for them to choose the         2. A method for optimizing the neutron converter
most suitable option. Each customer has a range of             design procedure has been developed.
allowable values of each parameter, and having found               3. Based on the calculations made, a database of
options, all the parameters of which will lie in the           parameters of plant design implementation options was
corresponding ranges specified by the customer, it will be     created, which became the basis of the method of
possible to offer him for consideration only those that        optimizing the converter design procedure.
satisfy all the requirements of the customer.                      4. Analysis of the obtained calculation results was
    This technique allows you to find the most suitable        carried out, the most preferred materials for the plant
options for each particular consumer as soon as possible,      design were identified, the most optimal design of the
without wasting time calculating and selecting the             plant was determined.
necessary parameters, since all possible options have              Using the base of neutron converter design options
already been calculated.                                       and the method of optimizing the design procedure, it is
    To visualize and simplify this method, three-              possible to briefly present to potential customers optimal
dimensional space was used, the ports of which are             plant design options that meet all the requirements both
determined by three parameters set by the customer: the        from the consumer and from supervisory authorities.
mass, dimensions and cost of the neutron converter. Each
variant is shown as a point whose coordinates are              Acknowledgments
determined by its corresponding parameters. Customer-             The paper was performed with the support by RFBR,
defined ranges define a three-dimensional shape. If the        Grant № 19-07-00455.
point falls within the scope of this shape, then this means
that the parameters of this option meet all the                References
requirements of the customer (Fig. 10).
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About the authors
    Smetanin Timur R., master’s Degree student of IYAEITF
Nizhny Novgorod state technical university n. a. R. E.
Alekseev. Е-mail: smetanintimur@yandex.ru.
    Gureva Elizaveta A., master’s Degree student of IYAEITF
Nizhny Novgorod state technical university n. a. R. E.
Alekseev. Е-mail: infantoplus@yandex.ru.
    Andreev Vyacheslav V., Head of the Department «Nuclear
reactors and power plants», Grand PhD of Sciences in
technology, associate professor, Nizhny Novgorod state
technical university n. a. R. E. Alekseev. E-mail:
vyach.andreev@mail.ru
    Tarasova Natalia P., senior lecturer of Nizhny Novgorod
state technical university n. a. R. E. Alekseev. Е-mail:
tar0611@rambler.ru.
    Andreev Nikolai G., chief specialist JSC «OKBM
Africantov». Е-mail: andreyev@mail.ru