Fumigation Monitoring and Modeling of Hopper-bottom Railcars Loaded with Corn Grits - Abstract Daniel Brabec 1, Efstathios Kaloudis 2,3, Christos G. Athanassiou 4, James Campbell 1, Paraskevi Agrafioti 4, Deanna S. Scheff 1, Sotiris Bantas 2 and Vasilis Sotiroudas 2,5 1 USDA, Agricultural Research Service, Center for Grain and Animal Health Research, 1515 College Avenue, Manhattan, KS 66505, USA. 2 Centaur Analytics, Inc., 1923 Eastman ave., Ste 200, Ventura, 93003 CA, USA 3 Department of Food Science and Nutrition, University of the Aegean, Greece 4 Laboratory of Entomology and Agricultural Zoology, Department of Agriculture, Crop Production and Rural Environment, University of Thessaly, Phytokou str., 38446, Volos, Magnesia, Greece 5 Agrospecom, N. Kountourioti 3, Thessaloniki, 54625, Greece Summary Bulk railcars are a common method of moving commodities in the United States. Allowances are given for the practice of treating railcars with fumigates during transit because the routes are limited access and not on public roads. Recent technology has become available for monitoring phosphine gas (PH3) fumigation on railcars which log the phosphine concentration and temperature of the test point in the railcars. Industrial cooperators allowed for the monitoring of fumigations for two shipments of corn grit, which were being transported in hopper bottom railcars. Several sensing units were used in each railcar and spaced across the top layer. Data were collected during the eight-day trip from grain mill to processor. The phosphine concentrations at the top varied with time with phosphine spiking over 1600 ppm and gradually settling to over 300 ppm at the end of the eight days. Total gas dosage was estimated as concentration*time (CT) over the eight days as 115,000 and 125,000 ppm*hr at the top of each railcar. Because access to lower depths in the railcar were not available, supplement experiments were performed with small columns of corn grits (2.5 m height x 0.55 m dia) to test for phosphine below the top surface. A higher and lower phosphine treatments were applied to the columns. These tests found significant phosphine penetration into the bulk at 2 m depth with ~380 ppm after two days and going down to ~260 ppm after eight days with the high phosphine treatment. Bioassays of both phosphine susceptible and resistant, adult Rhyzopertha dominica (F.), lesser grain borer, and Tribolium castaneum (Herbst), red flour beetle, were included at both the surface (0 cm), 25 cm and 60 cm below the surface. All insects, at all locations, were dead after eight days. The railcar and the fumigation treatments were additionally modeled with a CFD simulation approach. The simulation models were shown to provide estimates of the phosphine concentration and distribution which matched well the observed data, validating the CFD approach as an efficient tool for future planning and analysis of similar fumigations. Keywords 1 phosphine, lesser grain borer, red flour beetle, computational fluid dynamics, wireless sensors, mathematical modeling Acknowledgements This research is part of the project «Management of entomological infestations in the stored products by using innovative technologies» (Project code: ΚΜΡ6-0081034) that is co-funded Proceedings of HAICTA 2022, September 22–25, 2022, Athens, Greece EMAIL: stathiskaloudis@aegean.gr (A. 2); athanassiou@uth.gr (A. 3); agrafiot@uth.gr (A. 5) ORCID: 0000-0001-8192-865X (A. 1); 0000-0001-7602-3282 (A. 2); 0000-0001-6578-4019 (A. 3); 0000-0003-2741-3748 (A. 6); 0000- 0003-1809-1177 (A. 8) ©️ 2022 Copyright for this paper by its authors. Use permitted under Creative Commons License Attribution 4.0 International (CC BY 4.0). CEUR Workshop Proceedings (CEUR-WS.org) 375 by Greece and European Union by the Action «Investment Plans of Innovation» in Central Macedonia under the framework of the Operational Program «Central Macedonia 2014 2020». 376