=Paper= {{Paper |id=Vol-3736/paper11 |storemode=property |title=Diagnostics and assessment of imprint quality using pattern recognition methods and digital photography for image processing |pdfUrl=https://ceur-ws.org/Vol-3736/paper11.pdf |volume=Vol-3736 |authors=Svitlana Havenko,Marta Labetska,Mykola Havenko,Valeriy Zhydetskyy,Volodymyr Lytvynenko |dblpUrl=https://dblp.org/rec/conf/icyberphys/HavenkoLHZL24 }} ==Diagnostics and assessment of imprint quality using pattern recognition methods and digital photography for image processing== https://ceur-ws.org/Vol-3736/paper11.pdf
                                Diagnostics and assessment of imprint quality using
                                pattern recognition methods and digital photography
                                for image processing ⋆
                                Svitlana Havenko1,2,∗,†, Marta Labetska2,†, Mykola Havenko2,†, Valeriy Zhydetskyy2,†
                                and Volodymyr Lytvynenko3
                                1 Lodz University of Technology, Wolczanska str. 223, 90-924 Lodz, Poland
                                2 Ukrainian Academy of Printing, Pidholosko str. 19, 70020 Lviv, Ukraine
                                3 Kherson National Technical University, 24 Berislavske shoes, 73008 Kherson, Ukraine




                                                Abstract
                                                Using the latest technologies in printing and decorating printing and packaging products requires
                                                manufacturers to find new and improve existing methods of assessing the quality of printed images.
                                                A methodology is proposed for evaluating the reproduction quality of graphic and tonal images on
                                                imprints created by offset, flexographic, thermal transfer, and digital printing methods on paper, film,
                                                and fabric substrates. The assessment methodology is based on the application of modern laser
                                                technologies, optical methods of data selection and their mathematical and statistical processing. The
                                                methodology combines the study of the surface structure of the printing substrate and qualitative
                                                indicators of imprint quality. The algorithmic structural adaptive classifier of the imprint diagnosis
                                                process and determination of the integral quality indicator of the printed image are described.

                                                Keywords
                                                diagnostics, quality, imprints, pattern recognition, optical methods, digital registration and image
                                processing 1



                                1. Introduction
                                The modern printing industry uses various technologies for printing and finishing products
                                using a wide range of image carriers - paper, cardboard, microcorrugated cardboard, synthetic
                                films, fabrics, etc. Printing enterprises that operate effectively on world markets rely on fast
                                and reliable technological equipment that ensures the production of high-quality products.
                                Therefore, an urgent task is to improve the existing and create new diagnostic methods for
                                assessing the quality of printing and packaging products. The existing modern methods for
                                evaluating the quality of reproduction of images on various surfaces during the printing process



                                ICyberPhyS-2024: 1st International Workshop on Intelligent & CyberPhysical Systems, June 28, 2024, Khmelnytskyi,
                                Ukraine
                                ∗ Corresponding author.
                                † These authors contributed equally.

                                   havenko1559@gmail.com (S. Havenko); martalabetska@gmail.com (M. Labetska); mhavenko@gmail.com (M.
                                Havenko); v_uad@ukr.net (V. Zhydetskyy); immun56@gmail.com (V. Lytvynenko)
                                   0000-0003-4973-5174 (S. Havenko); 0000-0003-2818-051X (M. Labetska); 0000-0002-8276-3655 (M. Havenko);
                                0000-0002-2880-9616 (V. Zhydetskyy); 0000-0002-1536-5542 (V. Lytvynenko)
                                           © 2023 Copyright for this paper by its authors. Use permitted under Creative Commons License Attribution 4.0 International (CC BY 4.0).




CEUR
                  ceur-ws.org
Workshop      ISSN 1613-0073
Proceedings
are based on densitometric, colourimetric measurements, and the use of test scales to control
the reproduction of graphic and tonal images by the requirements of international ISO
standards [1]. However, the diverse structure of substrates for reproduction of printed images
by modern printing methods requires in-depth research into the mechanism of fixing printing
inks, varnishes, etc. on their surface. This encourages product manufacturers to search for and
create new means of measurement and control, which are based on modern laser technologies,
optical methods of data selection and their mathematical and statistical processing [2-13].

2. Related Works
The method for determining the comprehensive quality indicator of flexographic and offset
imprints is proposed in work [14] according to the generalized criterion for optimizing single
indicators based on Harrington's desirability function. It was established that the unit values of
the desirability function of the optical density of the halftone background and the uniformity
of printing on coated corrugated cardboard liners are in the range from 0.95 to 0.99; and the
grey balance indicators regardless of the area of imprint filling (75%, 50%, 25%), sliding, contrast
and raster dot squeezing approach 1. On imprints without coating, these indicators are much
lower and vary in the range from 0.04 to 0.55. The effect of the structure of the printed substrate
and its physical and mechanical properties on the quality of imprints was studied in the paper
[15].
   Studies given in works [16] showed that the topographical structure of the printed substrate,
in particular its morphology, and the presence of valleys and protrusions on the surface, affects
the quality of imprints and the adhesion of adhesives to the surface of substrates in the offset
printing method. Electron microscopic studies conducted in [17] showed that the quality of the
reproduced image depends to a large extent on the texture of the material, the composition and
thickness of the ink layer and the interaction of the ink with the printed substrate. The study
of the quality of imprints on film materials using optimization models is given in [18]. As is
known, the final result of the printing process is obtaining a uniform image with specified
spectral characteristics (colour, intensity), which should be stable under operating conditions
[19,20].

3. Proposed methodology
The object of the study was imprints of offset, flexographic, thermal transfer and digital
printing.
    The methodology for assessing the quality of printed images on various surfaces provided
for the use of a diagnostic device model, the principle of which is based on modern laser
technology of digital photography and pattern recognition and optical methods of data
selection, the scheme of which is shown in Figure 1.
    In imprint diagnostics, when turning on the PS power supply unit, laser 1 and light source 3
are turned on (Figure 1). The beam of the laser ILB with the help of system 2 is directed to the
area of the image VS of the imprint, which is placed on the table. At the same time, optical
illumination IOR is directed to the same area by the optical system 4. After hitting the surface
area VS, the reflected optical rays ROR are registered by digital camera 5, and the reflected laser
beam RLB – by camera 6. The registered images are submitted for analysis to a PC, where
spectrodensitometric indicators of the image are calculated according to a mathematical model,
taking into account the texture of the printed substrate [21].




Figure 1: Scheme of the device for diagnosing printed images with angular optical and laser
illumination: PS – power supply unit of the optical system; 1 – laser; 2 – an optical system of
laser beam formation; 3 – light source; 4 – an optical system of forming an incident light beam;
5, 6 – digital camera Arca – Swiss Inc. (1512×1162 pixels); PC - personal computer; ILB – incident
laser beam; RLB – reflected laser beam; VS – sounding area; IOR – incident optical rays; ROR –
reflected optical rays; OC - output conveyor.


4. Analysis of methods for diagnosing the quality of printed
   images
High and reliable quality of imprints in all printing methods is provided by properly prepared
original, high-quality printing plates, materials, and planned and organized production process
in the presence of control and measurement systems that effectively control the printing
process in dynamic mode and in real-time. To detect the heterogeneity of the structure of the
printed material, the following can be applied: the theory of raster structures, stochastic spatial
geometry, the theory of pattern recognition, and digital photography for image processing. The
use of these methods, which have proven themselves well in providing constructive diagnostics
and are known in theoretical and practical mathematics, as well as the use of computer
programs for processing digital images, makes it possible to control and identify defective signs
that caused a lack of products on various image carriers [22-24].
   To assess the structural and dynamic distortions of imprints, an urgent task is to adapt the
methods of digital registration and image processing to identify the characteristic features that
provoked the lack of products on film, fabric and paper materials. These methods, respectively,
make it possible to detect:
   •   structural defects of materials before the start of printing (spatial heterogeneity, stains,
       stretching and deformations);
   •   structural changes of the material during the printing process (paper, fabric, film,
       ribbon) and the behaviour of the system «ink-substrate material»;
   •   differentiate hardware failures from technological ones.
   •   Accordingly, the following tools can be used to detect the spatial structure of low-
       quality areas in the places of printed images in the diagnostic mode:
   •   computational geometry, stochastic spatial geometry;
   •   pattern recognition theory and fuzzy classification;
   •   methods of digital graphics and photography for processing lack areas of images.

    So, the methods of modern digital photography and laser technologies make it possible to
build diagnostic systems for printed products made by any printing method. The use of methods
of computer graphics and digital processing and recognition of electronic images provide a
constructive diagnosis and are the basis for the selection and classification of factors of
influence of hardware, software representation of images, and parameters of input materials on
the quality of products.
    The process of diagnosing the quality of imprints based on image distortion during printing
can reveal features that are informative for decision-making when evaluating imprint quality.
    Let's highlight the main features of distortions:

   •   S1 – poor-quality spatial structure and its defects;
   •   S2, S6 – heterogeneity of the colour gamut of the ink composition, etc.;
   •   S3, S5 – deformations of the printing substrate due to a violation of the paper-
       conducting and output system of the printing equipment, lack of colour matching
       during multi-colour printing, etc.;
   •   S7 – contamination of printing, ink rollers and printing base;
   •   S8 – violation of image integrity, and the presence of printing defects on imprints.

   Algorithms for the diagnostics of the printing system can be represented accordingly based
on the test structure in the form of a quality algorithm. Based on the adaptive classifier of
imprint quality, decisions are made regarding optimizing the printing process. The algorithmic
structural scheme of the adaptive classifier of the diagnostic process includes the following
units:

       1. Database of test images.
       2. Generator of image cycles.
       3. Structural electronic image.
       4. Program for managing the printing process.
       5. Executive mechanisms (thermal transfer head and ribbon feed system).
       6,7. Material and energy resources.
       8,9. A digital system for highlighting text or illustration defects on the image
   from block 8 – finished products.
       10. Formation of distortion features.
       11. Representation model of the functionality of imprint quality.
        12. Adaptive classifier of imprint quality with printing mode optimizer.

    The first position of the adaptive quality classifier is the test database, which contains a set
of standard samples of printed images. In the second position (generator of electronic image
cycles), test images are formed based on a digital image. According to positions 1, and 2 (base
of test images and generator of image cycles), an electronic test image is formed, which is
transferred to block 4 (program for controlling the printing process) for evaluation of the
electronic image of the imprint. At the 6th and 7th levels, according to executive mechanism 5,
an electronic sample of the image agreed with the customer is formed, the quality of which to
a certain extent depends on the quality of the original, the quality of consumables, their physical
and mechanical properties, as well as the stability of energy processes. On the 9th level, based
on the knowledge base of stochastic geometry, in the test element selection block, image
processing is carried out to select technological features, based on which the quality function is
formed (10 unit). According to the quality function (unit 11), which meets the customer's
requirements, the specified parameters are compared with the original. If the conditions are not
fulfilled in unit 12, the printing modes are adapted according to the original order.
    Technical diagnostics uses methods and means of detecting defects of research objects,
forecasting the state at a certain moment, and detecting discrepancies between the standard and
the imprint.
    The main tasks of diagnostics of the printing process are:

   •   checking the serviceability and readiness for operation of the printing press according
       to the program (algorithm);
   •   search for the causes of a defect that violates printing modes and includes the following
       components: software, algorithmic, technological;
   •   search for defects in input materials for printing and construction of models of dynamic
       structural changes, their properties during the printing process (deformations,
       displacement, heterogeneity, change in physical and chemical properties of materials),
       and quality control of the printed image.

  Technological diagnostics of prints is based on the detection of failure elements, which use
physico-chemical, thermodynamic, deformation and other phenomena in the printing process,
models of printing processes.
  The methods of applying diagnostics are based on:

   •   models and algorithms of element-by-element checks of technological operations;
   •   methods of analyzing failure symptoms based on the values of the features, using
       methods of printed image recognition and analysis of diagnostic indicators;
   •   automatic control models of the functioning of controllers, processors, and systems,
       which are characterized by methods of detecting defects and errors caused by hardware
       failure, operator errors, virus attacks and other influencing factors.

   The block diagram of imprint quality diagnostics has a hierarchical structure and includes
the following levels:
   1.    The knowledge base of printing technologies, which includes technology models, tests,
         reference standards, description of functionality and quality criteria.
   2.    Block of software testing and control of hardware (algorithms and programs, graphs
         and plans of technological modes).
   3.    Block of software testing and hardware control of printing devices (control of executive
         mechanisms, permissible standards and limit modes of printing speed).
   4.    Block of diagnostics of input materials for technological properties using the effects of
         information-energy interaction (optical, physicochemical).
   5.    Printing process control system.
   6.    Classifier of the quality of text, colour, graphic and tonal elements, based on the
         procedures for recognizing and classifying dynamic images and checking a set of
         features per reference imprints:

                                        >                            >
                ∀𝑖𝑖 ∈ 𝑇𝑇ö ��𝐻𝐻1𝑖𝑖 : 𝐼𝐼𝒯𝒯𝑖𝑖 < 𝐼𝐼𝑙𝑙𝑙𝑙 � ∧ �𝐻𝐻2𝑗𝑗 : 𝐼𝐼𝑔𝑔𝑖𝑖 < 𝐼𝐼𝑙𝑙𝑙𝑙 � ∧ �𝐻𝐻3𝑘𝑘
                                                                                        𝑖𝑖      𝑖𝑖
                                                                                            : 𝐼𝐼𝑀𝑀
                                                                                                   >
                                                                                                   < 𝐼𝐼𝑀𝑀𝑀𝑀 �� →       (1)

                                      𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃 𝑓𝑓𝑓𝑓𝑓𝑓 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 𝑎𝑎𝑎𝑎𝑎𝑎 𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎
                            → 𝑓𝑓 → �                                                                             �
             ⟶ �𝐾𝐾𝐾𝐾𝑛𝑛                           𝑜𝑜𝑜𝑜 𝑡𝑡ℎ𝑒𝑒 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚              ;�
                                 → 𝑡𝑡 → (𝑇𝑇ℎ𝑒𝑒 𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 𝑡𝑡𝑡𝑡 𝑡𝑡ℎ𝑒𝑒 𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛)

   7.    Block of integral product quality assessment.
   8.    Block for recognition of dynamic distortions and defects using a set of reference samples
         of imprints.
   9.    Block of formation of control, adaptation (in the case when the complex functionality
         of quality does not meet the standard) (Figure 2).

   The structure of the block diagram of the formation of imprint quality components depends
on the main technological factors of the printing process, for example, Ut, Ukr – correct
adjustment of the printing system; Ikm – diagnostics of the operation of the ink, conveying and
output system, software, hardware and control support of the printing press; Ikd – quality and
conformity of materials used for printing products. If the main parameters of the test images
(H1i, H2j, H3k) meet the specified quality standard, it is possible to start printing.
   Based on the selection of diagnostic criteria that take into account the peculiarities of the
printing process, we build an integral quality criterion:

                          𝛪𝛪І𝑛𝑛𝑛𝑛 ≡ �𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘 , 𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘 , 𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘 , 𝛪𝛪𝑢𝑢 , 𝛪𝛪𝑝𝑝 |𝛪𝛪𝐼𝐼𝐼𝐼𝐼𝐼𝐼𝐼 �;                       (2)
   where we have the corresponding typesetting components:
   Ι pt – process hardware quality;
   Ι kta – software and hardware quality

                                                 𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘 = ∑ 𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘 ∪ ∑ 𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘 ;                                  (3)
   Ι kam – the quality of input materials included in the technological process

                                                                                                                       (4)
                                               𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘 = 𝑜𝑜𝑜𝑜𝑜𝑜𝑜𝑜 �⊗ 𝛪𝛪𝑘𝑘𝑘𝑘𝑘𝑘𝑘𝑘 �;
                                                                         𝑖𝑖
   Ι u – the quality of the printing management system

                                   𝛪𝛪𝑢𝑢 = �𝛪𝛪𝑡𝑡 , 𝛪𝛪𝑔𝑔 , 𝛪𝛪𝑘𝑘 �;                       (5)
   with an assessment of colour reproduction and graphics of the thermal transfer image;
   Ι Icon – criterion of image distortions when choosing a printing method based on machine
and human (visual) control.




Figure 2: Block diagram of information diagnostics of imprint quality.
   At the same time, the optimization procedural conditions must be fulfilled:

                                      lim (𝐼𝐼𝑖𝑖𝑖𝑖𝑖𝑖 |𝑇𝑇𝑚𝑚 ) → max 𝐼𝐼𝐷𝐷 (𝑃𝑃𝑚𝑚𝑚𝑚𝑚𝑚 );           (6)
                                  𝑃𝑃→𝑃𝑃𝑚𝑚𝑚𝑚𝑚𝑚                   𝑇𝑇𝑚𝑚



                               𝛪𝛪𝑐𝑐𝑐𝑐𝑐𝑐 (𝑇𝑇𝐷𝐷𝑖𝑖 ) ≜ 𝑆𝑆𝑆𝑆𝑆𝑆(𝑇𝑇𝑖𝑖 |𝑁𝑁𝑁𝑁𝑁𝑁);                     (7)
   and with the additive structure of the criteria

                           lim [𝐼𝐼𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖 (𝑇𝑇𝑚𝑚 |𝑝𝑝(𝑡𝑡; 𝜏𝜏)] → min [1 − 𝐼𝐼𝑖𝑖𝑖𝑖𝑖𝑖 (𝑇𝑇𝑚𝑚 )];   (8)
                        𝑃𝑃→𝑃𝑃𝑚𝑚𝑚𝑚𝑚𝑚                              𝑃𝑃𝑚𝑚𝑚𝑚𝑚𝑚
   it is necessary to minimize the number of defects with maximum printing productivity.
   The diagnostic procedure based on the selected quality criteria should include a classifier of
printing distortions and combine it with a method of image perception of printing distortions
by a person and a machine recognition system, which performs the functions of an intelligent
classifier of the image (current and reference) of the printed element.
   The conceptual model of quality control includes the following approaches and methods:

   •    laser control of the structure and properties of the material;
   •    laser illumination for assessing distortions of micro elements of printed texts and
        graphics;
   •    digital photography for evaluating the microstructure of fabric materials and samples
        with laser illumination, fluorescent light, and white (matte) light;
   •    microscopy of samples (fine structure);
   •    digital image processing and scaling and defect detection technologies;
   •    analysis of the dynamics of transitions in digital automata under conditions of
        disturbances (synchronization and power failures);
   •    analysis of the impact on the quality of information and energy sustainability of the
        automated technological process management system;
   •    analysis of the influence of the vagueness of management and testing strategies of the
        hardware and software complex on the quality of imprints;
   •    analysis of the nature of distortions of printed elements by methods of stochastic
        geometry and methods of image recognizing of elements on imprints (Figure 3).

   The synthesis of the intelligent classifier system can be carried out for the following modes
of product control:

   •    continuous control and detection of defective prints based on the concept and methods
        of pattern recognition and decision-making theory;
   •    selective control by the methods of digital photography and its combination with the
        operator's visual assessment;
   •    complex recognition and diagnosis of defects by combined methods based on printing
        test images of elements. This approach provides the most effective way of diagnosing
        and classifying imprint defects.
Figure 3. Scheme of information components of imprint quality diagnostics

5. Results
According to the diagnostic scheme, groups and classes of factors influencing the process and
printing quality can be distinguished:

   •   instability of the mains voltage, which affects all elements of the printing process
       control system;
   •   change of printing modes, which leads to changes in printing parameters;
   •   software failures (informational and technological defects);
   •   failures in the control system of the synchronization process and the printed substrate
       supply drive; ink (varnish) etc;
   •    defects in the structure and physical and mechanical properties of materials;
   •    shortcomings of technology and wear and tear of the mechanisms of the printing press
        during operation.

6. Conclusions
The problem of diagnosis is complex and systemic and requires modern research methods based
on laser and digital technologies and appropriate mathematical support and software for
material selection and recognition of defects in printed images on imprints for its solution.
Approbation of the proposed method for evaluating the quality of images confirmed the
influence of the structure of the printed substrate on the value of optical densities, contrast,
print stability, and colour characteristics, which contributed to the reduction of the number of
defects when printing products.

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