=Paper= {{Paper |id=Vol-452/paper-17 |storemode=property |title=Soot reduction from the combustion of 30% rapeseed oil blend in a HSDI Diesel engine |pdfUrl=https://ceur-ws.org/Vol-452/paper17.pdf |volume=Vol-452 }} ==Soot reduction from the combustion of 30% rapeseed oil blend in a HSDI Diesel engine== https://ceur-ws.org/Vol-452/paper17.pdf
  Soot reduction from the combustion of 30% rapeseed oil blend in a HSDI diesel
                                    engine

                                               L. Labecki*, L.C. Ganippa
               Centre for Advanced Powertrain and Fuels Research, School of Engineering and Design,
                                   Brunel University, West London, UB8 3PH, UK

The use of rapeseed oil (RSO) in diesel engine results in a significant reduction of NO x emissions but the soot that is
emitted from the combustion of RSO are several orders of magnitude higher compared to that of diesel. In this study
an attempt has been made to reduce the soot that is emitted from the combustion of RSO in diesel engine to take
advantage of their lower NOx emissions. This was achieved by using blends of RSO, and the soot emission from the
blend of 30% RSO was reduced to diesel equivalent levels of soot by varying the fuel injection parameters. By oper-
ating RSO blend under diesel equivalent levels of soot a further reduction in NO x emission was achieved.

Introduction                                                 given in [5-8], and it has been shown that by heat-
      The internal combustion engines fueled by              ing the fuel to temperatures between 70 - 80 °C
fossil fuels are one of the main sources of CO2 and          results in a reduction of about 3 to 4 times of its
other hazardous pollutants. Generally the fuels              viscosity.
from renewable resources are beneficial from the                In this work RSO and its blend of 30% in diesel
environmental point of view. As they are very ef-            have been used as a fuel in a direct injection diesel
fective in reducing some of the harmful emissions,           engine. The viscosity was lowered by blending and
which eventually reduces the concentration of CO 2           preheating the fuel by allowing it to pass through a
in the atmosphere and the global climate change.             heat exchanger fitted in the fuel system.
In case of diesel engines, pure plant oils (PPO)/               From our previous work [9] it has been shown
straight vegetable oil (SVO) and biodiesel are used          that NOx emissions can be effectively reduced up
as renewable sources of alternative fuels.                   to 30% by using RSO and its blends compare to
PPO/SVO and biodiesels are non-toxic, biode-                 that of diesel fuel. The attempt has been taken to
gradable, non-explosive and are safe during trans-           reduce soot emissions to take an advantage of
port and storage due to their high self ignition tem-        lower NOx emissions from RSO. In order to exploit
peratures. Generally PPO/SVO contains triglyce-              the advantage of lower NOx emissions of RSO,
rides, where one molecule of glycerol has three              experiments were carried out to reduce the soot
molecules of long chain fatty acids connected to             emissions by varying the fuel injection parameters
each of OH glycerol group and the fatty acids of             such as injection pressure and injection timing.
PPO are mainly mono-saturated 60-70% and di-                 The fuel injection pressure and the fuel injection
saturated 10-20% [1-2]. These glycerol’s can be              timings were swept from 800 to 1200 bar and from
removed through transesterification process to               0 to 12 deg bTDC respectively to reduce the soot
form methyl-esters, which are commonly known as              from RSO to obtain diesel equivalent soot and to
biodiesel [1-3]. The properties of biodiesel are             simultaneously maintain lower NOx emissions.
very close to that of diesel, however PPO/SVO
have lower calorific value, lower cetane number              Experimental setup
and viscosity about 10 to 12 times higher than that              In this investigation a 4 cylinder, 16 valve high
of diesel, which leads to problems associated with           speed direct injection diesel engine was used. The
cold flow, cold start, deposit formation in nozzle,          engine is fully instrumented with sensors and de-
injector and into the combustion chamber. High               vices which enables us to control the engine tor-
viscosity of SVO/PPO can be reduced through                  que, speed, injection parameters, in cylinder pres-
transesterification, blending and fuel preheating.           sure, emissions and fuel consumption. Detailed
The transesterification process described above              schematic of the experimental setup is shown in
offers reduction of viscosity thus the biodiesel can         figure 1. The engine control software allows to
be used directly in diesel engines with very little          control and change engine parameters such as
modifications. Blending of PPO/SVO with diesel               injection pressure, injection timing and EGR rate
fuel also reduces the viscosity, however effective           on a real time basis. The in-cylinder pressures
reduction in viscosity is possible only for low con-         were measured using a Kistler pressure transducer
centration of PPO/SVO in diesel. It has been                 and the LabView software. The gaseous emissions
shown by Rakopoulos et al. [4] that only a small             (CO, THC, NOx) were measured using a Horiba-
fraction (up to 20%) of SVO/PPO can be effectively           Mexa gas analyzer. The smoke number was
used without any engine modifications. Preheating            measured using an AVL smoke meter and the fuel
of PPO/SVO also lowers the viscosity of the plant            consumption of diesel fuel was measured using an
oils. The viscosity characteristics of PPO/SVO are           AVL fuel consumption meter, however the fuel

* Corresponding author: lukasz.labecki@brunel.ac.uk
Towards Clean Diesel Engines, TCDE2009
consumption of RSO was measured using a bu-                                    NOx emissions are lowered by 18% and the soot
rette metering management.                                                     emissions increases by 355% compared to that of
                                                                               diesel. Similarly by using a blend of 30% RSO in
                                                                               diesel the NOx emissions are lowered by 12% and
                                                                               the soot emissions increases by 122% compared
                                                                               to that of diesel.
                                                                                   In order to utilize the advantage of lower NO x
                                                                               emissions of 50% and 30% blends of RSO, differ-
                                                                               ent fuel injection strategies were tried to reduce
                                                                               their soot levels to that of diesel equivalent soot
                                                                               when the engine is operated under standard en-
                                                                               gine conditions (injection pressure of 800bar, injec-
                                                                               tion timing of 9deg bTDC, 0% of EGR, engine
                                                                               speed of 2000 rpm and engine load of 2.7 bar
                                                                               BMEP).
                                                                                    Due to the limitations of the experimental op-
                                                                               erating conditions diesel equivalent soot was not
             Fig. 1: The schematic of experimental setup.                      achieved for 50% RSO but it was possible to re-
                                                                               duce the soot from the blend of 30% RSO to diesel
    As can be seen in figure 1 the engine fuel sys-                            equivalent soot as shown in figure 3.
tem is modified to use RSO. Modifications include                                       Diesel 800 bar                   30% RSO 1200 bar
additional tank, couple of 2-way valves and in-line                                     30% RSO 800 bar                  30% RSO 1000 bar
                                                                                        30% RSO 1100 bar                 30% RSO 1200 bar
heater/cooler. A temperature controller is used to
regulate the temperature of the heater/cooler to                                                                                  0.24
maintain uniform temperature of the fuel. The tem-                                                 injection timing               0.22




                                                                                                                                         Smoke number
perature of the RSO was measured at two points                                                     800-1200 bar                   0.2
in the fuel pipe line. The temperature T 2 was                                                                                    0.18
measured at the upstream of the injector and it
was maintained at 70 °C during all runs for RSO.                                                    retarded injection            0.16
To avoid problems with cold flow and cold start,                                                          timing                  0.14
the engine was started with diesel and then                                       diesel level                                    0.12
switched to RSO and similarly before shutting                                                                                     0.1
down, the engine was switched back to diesel fuel.
                                                                                   12     10     8     6    4    2   0
                                                                                          Injection timing, CAD bTDC
Results and discussions
    The results of soot and NOx emissions for pure                             Fig. 3: Strategies adopted for achieving diesel equivalent
RSO and their blends in diesel fuel are described                                         level of soot from 30% RSO in diesel.
in [9] and summarized in figure 2.
                                                                                   Diesel equivalent level of soot emissions for
                          RSO NOx           Diesel NOx
                          RSO soot          Diesel soot                        30% RSO was achieved by increasing the injection
             1200                                         0.8                  pressure from 800 bar to 1200 bar and by retard-
                                                                               ing injection timing from 9 deg bTDC to 3 deg
             1000                                                              bTDC. As could be seen in figure 4, column A cor-
                                                                Smoke number




                                                          0.6
             800                                                               responds to standard engine operating conditions
  NOx, ppm




                                                                               and column B corresponds to operating conditions
             600                                          0.4                  for diesel equivalent soot for 30% RSO (at 1200
             400                                                               bar and 3 deg bTDC, 0% EGR, 2000rpm, 2.7 bar
                                                          0.2                  BMEP). Higher injection pressure causes better
             200                                                               atomization and formation of smaller fuel droplets
               0                                   0                           and at the same time higher entrainment of warm
                                                                               air on to the liquid core enhances vaporization of
                    0    20    40    60    80   100                            fuel droplets, which effectively lowers soot emis-
                      Percentage of RSO in blend
                                                                               sions.
     Fig. 2: The soot and NOx emissions for RSO, their
          blends and diesel (summarized from [9])

   It can be seen that the emissions of NOx de-
creases with increasing concentration of RSO in
the blend and on the contrary the smoke number
increase with higher concentration of RSO in the
blend. By using a blend of 50% RSO in diesel the
                            NOx (DF=915 ppm)   BSFC (DF=328 g/kWh)                            diesel equivalent level of soot emissions for
                            SN (DF=0.11)       CO (DF=305 ppm)                                30% blend of RSO were achieved by simulta-
                            THC (DF=226 ppm)                                                  neously retardation the injection timing and by
                           15                             300                                 increase the injection pressure.




                                                                Change in SN, CO, THC, %
                                      A        B                                              reduction of NOx emissions by about 22% was
  Change in NOx, BSFC, %




                            5                             250
                                                                                              achieved for 30% blend of RSO under the op-
                                                          200                                 erating conditions of diesel equivalent soot.
                            -5                                                                30% RSO blend can be successfully used in DI
                                                          150                                 diesel engine with low levels of NOx emissions
                           -15                                                                the same and even lower soot emissions com-
                                                          100                                 pared to that of diesel.
                           -25                            50
                                                                                           References
                           -35                            0                                [1] A.K. Agarwal. Biofuels (alcohols and biodiesel)
                                                                                               applications as fuels for internal combustion
Fig. 4: Percentage change in exhaust emissions for 30%
 RSO: Column A (with respect to diesel fuel under stan-
                                                                                               engines. Progress in Energy and Combustion
 dard engine operating conditions) and Column B (with                                          Science 33 (2007) 233-271.
respect to operating conditions at diesel equivalent soot                                  [2] M.S. Graboski, R.L. McCormick. Combustion
                        levels).                                                               of fat and vegetable oil derived fuels in diesel
                                                                                               engines. Progress in Energy and Combustion
     By retarding the injection timing the combustion                                          Science 24 (1998) 125-164.
is shifted towards the expansion stroke and the                                            [3] A.S. Ramadhas, S. Jayaraj, C. Muraleedhran.
peak cylinder pressures are lower, which eventual-                                             Use of vegetable oils as I.C. engine fuels – A
ly reduce the global in-cylinder temperature and                                               review. Renewable energy 29 (2004) 727-742.
thereby by lowering the soot formation rates. Un-                                          [4] C.D Rakopoulos, K.A. Antonopoulos, D.C.
der the conditions of diesel equivalent soot the NOx                                           Rakopoulos, D.T. Hountalas, E.G. Giakoumis.
emissions are further reduced by an order of 22 %                                              Comparative performance and emissions
compared to diesel fuel under standard engine                                                  study of a direct injection Diesel engine using
operating conditions. Generally NOx emissions                                                  blends of Diesel fuel with vegetable oils or bio-
decrease with retarded injection timing (lower in                                              diesel of various origins. Energy Conversion &
cylinder pressure and temperature) on the contrary                                             Management 47 (2006) 3272-3287.
an increase in the injection pressure leads to better                                      [5] D. Agarwal, A.K. Agarwal. Performance and
atomization, better entrainment, higher in-cylinder                                            emissions characteristics of Jatropha oil (pre-
pressure, higher in-cylinder temperature and high-                                             heated and blend) in direct injection compres-
er NOx. In this case the effect of retarded injection                                          sion ignition engine. Applied Thermal Engi-
timing overrides the contributions from increased                                              neering 27 (2007) 2314-2323.
injection pressure which eventually results in an                                          [6] M. Luft, S. Bernhardt, A. Velji, U. Spicher. Op-
efficient reduction of NOx emissions. The other                                                timization of Injection of Pure Rape Seed Oil in
gaseous emissions such as CO and THC meas-                                                     modern Diesel Engines with Direct-Injection.
ured under diesel equivalent soot conditions are                                               SAE 2007-01-2031 (2007).
still higher compared to that of diesel under stan-                                        [7] O.D. Hebbal, K.V. Reddy, K. Rajagopal. Per-
dard engine operating conditions, however these                                                formance characteristics of a diesel engine
emissions can be easily oxidized by using an oxi-                                              with deccan hemp oil. Fuel 85 (2006) 2187-
dizing catalyst.                                                                               2194.
     Other interesting combustion characteristics                                          [8] S.K. Haldar, B.B. Ghosh, A. Nag. Studies on
such as ignition delay, heat release, combustion                                               the comparison of performance and emission
duration, premixed and diffusion phase combustion                                              characteristics of a diesel engine using three
under the standard and diesel equivalent soot le-                                              degummed non-edible vegetable oils. Biomass
vels, and their contributions to NOx and soot emis-                                            and Energy 2008. Article in press.
sions will be presented.                                                                   [9] L. Labecki, L.C. Ganippa. Combustion and
                                                                                               emissions characteristics of rape seed oil,
Conclusions                                                                                    soya oil and their blends with diesel fuel in
     In this work the advantage of lower NOx emis-                                             HSDI diesel engine. Fuel (2009) (submitted).
sions for 30% blend of RSO in diesel was further
explored to reduce their soot emissions to diesel
equivalent levels through different fuel injection
strategies. The main findings are summarized as:
    by using pure RSO and their blends the NO x
    emissions are lowered compared to that of di-
    esel fuel.